Pneumatic stainless steel ball valves offer several advantages in various industrial applications.
Stainless steel construction provides excellent resistance to corrosion, making these valves suitable for use in harsh environments where corrosion is a concern, such as chemical processing plants or marine applications.
Stainless steel is a durable material that can withstand high pressures, temperatures, and mechanical stress, ensuring long-term reliability and performance of the valve.
Stainless steel surfaces are smooth and easy to clean, making pneumatic stainless steel ball valves suitable for applications where cleanliness and hygiene are critical, such as in the food and beverage industry or pharmaceutical manufacturing.
Pneumatic stainless steel ball valves offer several advantages in industrial applications:
Corrosion Resistance: Stainless steel construction provides excellent resistance to corrosion, making these valves suitable for use in corrosive environments.
Durability: Stainless steel is a durable material that can withstand high pressures, temperatures, and mechanical stress, ensuring long-term reliability and performance of the valve.
Hygienic: Stainless steel surfaces are smooth and easy to clean, making pneumatic stainless steel ball valves suitable for applications where cleanliness and hygiene are critical, such as in the food and beverage industry or pharmaceutical manufacturing.
High Performance: Stainless steel ball valves offer excellent flow control capabilities, with the ability to handle high flow rates and pressures while maintaining tight shut-off when closed.
Pneumatic Actuation: Pneumatic actuators provide reliable and efficient operation of the valve, with fast response times and precise control over valve positioning. This allows for automation and remote operation of the valve, improving efficiency and reducing the need for manual intervention.
Compact Design: Pneumatic actuators are typically compact in size, making pneumatic stainless steel ball valves suitable for applications where space is limited or where installation in tight spaces is required.
Safety: Pneumatic stainless steel ball valves can be equipped with safety features such as fail-safe mechanisms or position feedback sensors to ensure proper valve operation and prevent accidents.
Versatility: Pneumatic stainless steel ball valves are versatile and can be used in a wide range of industrial applications, including process control, fluid handling, HVAC systems, and more.
Environmental Friendliness: Stainless steel is a recyclable material, making pneumatic stainless steel ball valves a sustainable choice for environmentally conscious applications.
Overall, pneumatic stainless steel ball valves offer a combination of durability, corrosion resistance, performance, and automation that make them well-suited for demanding industrial applications.
- Ease of Use: They open and close quickly using minumal force with a simple 90 degree (quarter-turn) of the handle and require no tools for operation.
- Quick Installation: They are quick and easy to install using simple threaded ends as a method of connecting in-line to an application.
- Versatile: They are good for high pressure, high temperature and high flow making them suitable for a wide range of industrial applications.
- Durable: Their simple robust design provides resistance to general wear and tear ensuring a long service life of reliable use.
- Reliable: They are designed for repeatable use of leak free service, that is to repeat their function of opening and closing flow in the same way for the life of the valve.
- Cost Effective: They are the most cost effective of all the valves.
- Low Maintenance: Since they are low maintanance and require little to no service, this results to additional long term cost savings.
- No Lubrication required: The seats holding the ball function well in wet and dry situations.
- Low Pressure Drop: They have a high flow capacity and low pressure drop due to the size of the bore in the ball. when fully open there is little to no resistance to the flow of fluid.
- Compact: Smaller than other options like gate and butterfly valves.
Ball Valve Components
Although there are numerous parts making up the valve the basic components are made up of the following:
The Valve Body
Also referred to as the valve housing or shell, it contains all the inner components of the valve. Usually composed of a rigid metal, in this case Stainless Steel, it protects all the internal components and keeps them in the correct position and aligned for proper functioning. It also facilitated access for the external handle to connect with and rotate the internal ball, via the stem. The valve body comes in three assembly options: one-piece, two piece and three-piece designs.
The Rotary Ball
This is the part that gave the valve its name. It is a ball that has "flow path" known as a bore, through the center that allows the medium to flow through it. The ball is rotated by the stem, which either opens the flow when the bore is in-line with the pipe or closes the flow when the bore is perpendicular to the flow. There are two types of bore design: Full port and Reduced port.
The Stem
Also referred to as the shaft, it connects the external handle that rotates the inner ball. The Stem has washers and packing rings to ensure a tight seal and to prevent any leaks. The stem is rotated as the handle is turned, which in turn rotates the ball, opening and closing the flow.
The Seat
The Seat sits between the ball and the valve body and ensures a water tight seal. There are two seats that sit on either side of the ball and are usually composed of (PTFE).
The Handle
The handle is also often called the lever. it a standard ball valve it is the manual way used to turn the ball valve to the open or closed position.