The pneumatic high-pressure threaded ball valve is a specialized valve designed to handle high-pressure applications that require precise flow control. It features a robust construction with threaded connections and offers reliable sealing performance. Here are its basic attributes and structure:
1.High-Pressure Design: The valve is specifically designed to withstand high-pressure conditions, making it suitable for applications where the fluid operates at elevated pressures. It is constructed with materials and components that can withstand the forces exerted by high-pressure fluids.
2.Threaded Connections: The valve is designed with threaded ends, which facilitate easy installation and secure connection to the pipeline. The threaded connections ensure a tight and leak-free joint, even under high-pressure conditions, providing reliable sealing and preventing fluid leakage.
3.Ball and Stem Assembly: The valve consists of a ball and stem assembly that controls the flow of fluid. The ball has a bore through which the fluid passes when the valve is in the open position. The stem connects the ball to the actuator, enabling smooth and precise movement for flow control.
4.Pneumatic Actuator: The valve is equipped with a pneumatic actuator, which enables automated operation and remote control. The actuator receives signals from a control system, allowing precise positioning and adjustment of the valve's opening/closing position for flow control.
Applications:
The pneumatic high-pressure threaded ball valve finds applications in various industries and working scenarios that involve high-pressure fluid control, including:
Oil and Gas Industry: It is commonly used in oil and gas exploration, production, and transmission systems that operate at high pressures. The valve provides precise flow control in pipelines, wellheads, and other critical points, ensuring safe and efficient operation.
Petrochemical Plants: The valve is widely utilized in petrochemical plants for flow control in processes involving high-pressure fluids, such as refining, cracking, and distillation. Its robust construction and reliable sealing make it suitable for demanding petrochemical applications.
Power Generation: It finds application in power generation facilities, particularly in steam and gas turbine systems. The valve controls the flow of high-pressure steam, gases, or other fluids, ensuring efficient and reliable power generation.
Chemical Processing: The valve is employed in chemical processing plants that handle corrosive or hazardous fluids under high pressures. It enables precise flow control and prevents leakage, maintaining process safety and integrity.
High-Pressure Industrial Applications: It is suitable for various high-pressure industrial applications, such as hydraulic systems, compressed air systems, and high-pressure fluid transfer processes. The valve's robust construction and reliable sealing ensure safe and efficient operation.
When you need a forged ball valve, the fabrication process works a little differently from cast ball valves. Just like cast
valves, forged valve manufacturing begins with the design and engineering for the valve. You can choose many different design factors to suit your needs. Our team creates forged ball valves in a range of sizes, pressure classes, alloys, and trim packages. For instance, you can order our forged severe service ball valves in sizes ranging from ½" to 20" and classes from 150# to 4500# ANSI.
Once finalizing the valve design, our experts begin the fabrication process. Valve forging involves shaping metal components through mechanical forces, often using heat to make the steel more malleable. Valve bodies and internal components are all forged to provide strong, heavy duty, and reliable valves for your application.
BOM for Forging Ball Valve
| Body & End Piece |
ASTM A 105 - Forged Carbon Steel |
| |
304 / 304L Forged Stainless Steel ASTM A 182 F 304 / F 304L - |
| |
ASTM A 182 F 316 / F 316L - Forged Stainless Steel 316 / 316L |
| |
ASTM A 182 F 11 / F 22 - Alloy Steel |
| Ball |
ASTM A 351 GR. CF 8 / CF 8M (SS 304 / SS 316) |
| |
ASTM A 182 F304 / F316 (SS 304 / SS 316) |
| |
ASTM A 351 GR. CF 3 / CF 3M (SS 304L / SS 316L) |
| |
ASTM A 182 F304L / F316L (SS 304L / SS 316L) |
| Stem |
304 / 316 (SS 304 / SS 316) - ASTM A 276 T |
| |
304L / 316L (SS 304L / SS 316L) - ASTM A 276 T |
| |
ASTM A 276 T - 410 (SS 410) |
| Ball Seat & Body Seal |
PTFE Virgin / 25% Glass Filled - GFT / Carbon Filled - CFT |
| |
PEEK / Delrin / Grafoil - Graphite Ring |
| Gland Packing |
PTFE Virgin / 25% Glass Filled - GFT / Carbon Filled - CFT |
| |
Grafoil - Graphite Ring |
| Stud & Nut |
ASTM A 193 GR. B7 / A 194 GR. 2H |
| |
S.S. 304 / S.S. 316 |
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